IPFL
On-demand production services.
IPFL specialises in the custom manufacturing of plastic components through both Additive and Subtractive processes.
With a diverse 3D printing workshop as well as traditional CNC and fabrication technologies, we focus on high-quality components for a large range of applications within medical, industrial, automation, motorsport and consumer markets.
Micro DLP (PµSL), from BMF, is a high-accuracy 3D printing process which produces highly intricate, precision components and is an IPFL speciality.
This works alongside our other additive technologies utilising high-performance resins, powders and filaments.
These include:
- high precision micro DLP (PµSL) 3D printing,
- robust nylon components from HP MJF,
- multi-material Polyjet printing for rigid/flexible and multi-colour parts,
- high-resolution clear SLA 3D printing,
- specialist filament FDM printing with materials such as Ultem and PC.
3D printing is a large part of IPFL, however, our roots come from 53 years of plastic machining and fabrication.
Processes include:
- 3 & 5 axis CNC machining,
- diffusion bonding,
- forming, bending and bonding,
- chemical and heat treatments
- laser cutting and marking
As a production and prototyping service on demand, IPFL has gone from strength to strength over the years and continues to evolve with the demands of its loyal customer base through both additive and subtractive technologies.
IPFL began with manual fabrication of plastic components in 1969 and this very quickly evolved into machining and CNC processes. Since 2003 we have adopted the use of additive (3d printing) techniques of various types, including micro 3D printing, to produce parts for an even wider scope of clients.
3D Printing Manager
Products and services
Micro Manufacturing/3D printing
Micro 3D printing enables you to accelerate your prototype and production processes while manufacturing high-quality components with unparalleled precision and resolution. IPFL's micro3D manufacturing specialises in very precise micro-manufacturing and 3D printing output. Finely detailed components are manufactured with high accuracy. Batch manufacturing and on-demand prototyping.
ULTRA-HIGH RESOLUTION FOR PRINTING INTRICATE DETAILS
Micro stereolithography is a technology used by micro-precision 3D printers to create features on products that would be hard to get using traditional methods. By printing at 10µm layers, we can achieve a surface polish of up to 0.4µm Ra on top surfaces and 1.5µm on sidewalls. 10µm 3D printing offers the precision and accuracy required for the manufacture of the most demanding micro objects.
HIGH PRECISION FOR MAINTAINING TIGHT TOLERANCES
The high-resolution optical technique of the IPFL micro3d system enables a step-and-repeat technique for production-ready throughput and approval-ready accuracy. As a result, incredibly precise 3D printed products are generated. As part of our aim to provide the finest results possible, the technology continually modifies print settings.
How it can benefit our clients:
- Fine features – Ultra-high resolution for printing intricate details.
- Accurate – High precision for maintaining tight tolerances.
- Production ready – Capable of printing large volumes quickly
- Economical – 3D printing uses just the materials required for the item, with little or no waste, reducing resource and material costs.
3D Printing
IPFL plastic 3D printing service has invested in the latest 3D printing technology, to bring you rapid prototyping and production services using Polyjet, FDM, HP MJF, DLP and SLA 3D Printing technology. Using your CAD data, we can 3D print your prototype in your desired material, and have it cleaned and ready for you within 48 hours.
We have access to a variety of 3D Printing materials, our experienced technical team are available to assist you with material selection depending on your requirements.
Plastic Machining
IPFL have a large capacity of the latest high-speed CNC Routing machines, built for large-format industrial machining, and micro-scale milling. Experts in plastic routing, we produce highly accurate quality components, in a variety of plastics including; Acrylic, Polycarbonate, Acetal, PTFE, SRBP.
Our dedicated team is on hand for design optimisation of your CAD file, we will help guide you on the most efficient process and material for your plastic components if you require it.
