As technology advances, the need for ultra-precise, static-sensitive components continues to grow. In response, IPFL has expanded its micro manufacturing capabilities by integrating ESD-safe materials into its high-resolution micro 3D printing services. This new offering is designed to support industries where electrostatic discharge protection is critical, such as semiconductor development, electronics, and medical devices.
Pushing the Boundaries of Micro Manufacturing
IPFL has long been at the forefront of micro 3D printing, utilizing state-of-the-art Projection Micro Stereolithography (PµSL) to produce components with features as small as 2 microns. The addition of ESD-safe materials to this process means that customers can now develop micro-scale components with anti-static properties, reducing the risk of damage to sensitive electronics and ensuring compliance with stringent industry requirements.
Our work in the defence and aerospace industries has heavily relied on the use of high-performance materials. By utilising third-party materials for specific use cases, our clients have been able to optimise their products, enhance performance, and achieve faster time to market. Recently, Boston Micro Fabrication (BMF) spoke to us about our use of Tethon 3D's C-Lite material, powered by Mechnano. This carbon nanotube-filled material offers exceptional outgassing and ESD properties, making it a highly effective solution for micro-scale applications.
Why ESD-Safe Micro 3D Printing Matters
Electrostatic discharge can cause irreversible damage to delicate electronic components. For manufacturers working with intricate microfluidic devices, semiconductor assemblies, or high-performance sensors, mitigating the risks associated with static buildup is essential. Traditional manufacturing methods for ESD-safe parts often involve machining or molding, which can be costly and time-consuming for small-scale production. By offering ESD-safe micro 3D printing, IPFL provides a more flexible, rapid, and cost-effective solution for low to mid-volume production runs.
Applications and Industry Impact
The availability of ESD-safe micro 3D printing opens up new opportunities for product designers and engineers. Key applications include:
- Electronics: Manufacturing custom connectors, housings, and test sockets with static-safe properties.
- Medical Devices: Developing precision components for biosensors and diagnostic equipment requiring controlled electrostatic environments.
- Semiconductors: Prototyping and producing micro-scale fixtures for chip testing and handling.
- Defence and Aerospace: Producing high-performance components that require strict ESD control and reliable outgassing properties.
Partnering with IPFL for Cutting-Edge Solutions
With over 50 years of experience in advanced plastics manufacturing, IPFL is committed to driving innovation in micro manufacturing. Our expertise in high-resolution micro 3D printing, coupled with our new ESD-safe capabilities, enables us to provide unparalleled solutions to industries requiring high-precision components.
IPFL holds BSI ISO 9001:2015 and Hellios JOSCAR certification, ensuring our manufacturing standards meet the highest industry benchmarks.
To learn more about how ESD-safe micro 3D printing can enhance your product development, visit IPFL’s website and explore our dedicated micro 3D printing services at Micro3D. Read the original article here
